Tracking Systems & L2

Level 2 systems for production integration in company digital processes

Sinergy between Plant and Production management.
All levels involved: Officies, Managers, Operators, Automation, Sensors.

  • Customized interface with ERP systems
  • No technological constrain on data exchange procedures
  • Different levels of integration between ERP and plant floor

Communication with:

  • Level 1 PLCs, including third parties
  • Energy measuring systems
  • Process measuring devices (profile meters, mass flow meters etc.)
  • Vision systems / bar code readers
  • RFID tags
  • Reports are integrated in AIC level 2
  • Defined during initial functional specification analysis
  • Maximum flexibility for future improvements

FURNACE TRACKING


  • Information display and editing
  • Process parameters:
    • Zone entering temperature
    • Loading and unloading date and time
    • Zone entering date and time
    • Total time in RHF
    • Gas consumption


ROLLING MILL TRACKING


  • Incoming billet heat verification
  • PO number recording
  • Process parameters:
    • Temperatures
    • Inline quenching parameters
    • Cooling fans speed
    • Stand speeds and power
    • Interbillet time
    • …


COIL HANDLING TRACKING


  • Rolling and discharging date and time
  • RFID based tracking
  • Coil weighting
  • Automatic tag printing with tracking data
  • Communication of finished coils to MRP


RFID

Discover more on reader powers tags

  • Wire rod plant
  • Complete plant L2
  • Wonderware Intouch HMI
  • .NET Level 2

Caleotto (Italy)

  • Complete plant tracking
  • .NET data collection

Ferriera Valsabbia (Italy)

  • Rail production handling and Level 2
  • Siemens WinCC HMI
  • .NET Level 2

ESCO (Iran)

  • Complete plant Level 2
  • Ignition HMI and Level 2

Rodacciai (Italy)

  • Furnace combustion, handling and Level 2
  • Wonderware Intouch HMI
  • .NET Level 2

Fer-Par (Italy)

  • Furnace combustion and Level 2
  • Wonderware Intouch HMI
  • .NET Level 2

Gerdau - Cambridge (USA)

  • Furnace combustion, handling and Level 2
  • Wonderware Intouch HMI
  • .NET Level 2

Gerdau – Jackson (TN)